KLX230 Manual Idle Conversion

The installation is pretty straight forward.  I have done it with the seat and fuel tank on, but it is easier with them removed.  The stepper motor has two tamper proof torx screws securing it in place. Simply remove the screws and the motor.  Do not unplug the motor as this may cause a check engine light.  We recommend that you place the motor in the zip lock bag and ziptie it up out of the way.  The cylinder shaped plunger of the new manual idle adjuster has a long slot down the side.  This slot must align with the pin that protrudes out of the bore of the throttle body.  Reassemble in reverse order.   Adjust idle as desired with engine warm.